AIRCRAFT FLOORING, CARGO LINING, INSULATION AND HONEYCOMBS


  • Import design data from Catia, CADDs and other software
    • Highly experienced AlphaCam CAD/CAM programmers and CNC operators provide the full range of work-to-file/disk/print/sample capabilities and the precision cutting and detailing of a wide range of composite materials on vacuum-bed CNC routing equipment. This allows all Gillfab™, Gilliner™ and Gillfloor™ panels to be supplied cut-to-size, profiled, drilled and detailed so they are ready for use.
  • CNC machining
  • Creation/verification of NC programs
  • In-house manufacture of fold tools
  • Edge filling, fitting inserts, painting, application of seals
    • Finished floor panels can be supplied ready-to-fit, including:
    • Panel edge and core fillings.
    • Potted or mechanically fitted inserts and ferrules.
    • Bolt/rivet-on hardware, aluminum details and self-adhesive elastomers.
    • Non-slip paint, vinyl covering or other decorative finishes.
    • BAE-appointed sole supplier of 748/ATP, 146/RJ and Jetstream 31/32/41 floor panels.
  • Manual assembly
    • Complex assemblies can be manufactured using cut-and-fold fabrication techniques with drawing development, tool design and jig manufacture carried out in-house reducing lead-times and providing customers direct access to the product source. Typical Products include:
    • Ducts
    • Step/Ramp panels
    • Bulkheads
    • Locker backs
    • Side & Centre Consoles
    • Avionics
    • Stowages
  • Kitting
  • Honeycomb Detailing
    • We maintain a dedicated department specializing in the detailing of Nomex® honeycomb to customer drawing, loft or template. M C Gill Corporation's Gillcore™ HD honeycomb is qualified to major OEM specifications including:
    • Boeing
    • Lockheed
    • Northrop Grumman
    • Bell Helicopter
    • Bombardier/Shorts
    • McDonnell Douglas
    • Raytheon
    • Military Specifications
  • Insulation
    • Fully tailored insulation bags are manufactured to drawings, from on-site measurement or even from returned bags. Approved foams, fibers and felts are enclosed in a range of bagging films and materials and seamed using adhesive, tape, heat-seals and stitching. Insolcoustic™ custom-quilted insulation, certified to JAR25.853 can be supplied in roll form or cut and edge-sealed in a variety of densities and stitch patterns. Insulation programs include:
    • Airbus
    • Boeing
    • Bristows
    • BAe Systems
    • Bombardier/Shorts
    • Fokker and Raytheon Aircraft
  • Bonding Leads
    • Assembly of hand and mechanically crimped electrical bonding leads to Airbus and BAe Systems specifications including:
    • ASNE0088/89/90/91/92
    • NSA936010/011/012/013/014
    • SL5111/5112/5113/5114/5115/5116
    • SL4243
    • DHS1693
    • Others
  • Spares and OEM Support
    • We specialize in BAE Systems Regional Aircraft spares and support and are the appointed distributor worldwide of spare floor panels for all these aircraft types. We also support a number of other programs where we have been the original panel or material supplier:
    • BAE Systems 146/RJX/748/ATP
    • Jetstream 31/41/61
    • Raytheon H125-800/1000
    • Shorts SD330/360
    • Airbus A300B4F
  • Gillfab™ and Gilliner™ Floor Panel and Cargo Liner Materials
    • The full range of Gillfab™ and Gilliner™ floor panels and cargo liner materials is available through M C Gill Corporation Europe Ltd. The most commonly used and popular materials are stocked in Northern Ireland for distribution to European customers.